About Samarth Magna Group

Samarth Magna Group of Industries was founded in 1995 by a group of foundry professionals with a desire to offer innovative solutions to ensure customer success. Since inception, the group has developed a number of innovative products and solutions for foundry & related industries to meet the needs of customers. We focus mainly on developing manufacturing-critical and challenging products according to specific requirements of customers. Our manufacturing plants are equipped with the latest amenities to ensure that we produce high-quality products aimed at delivering customer satisfaction.

The group is active in following business segment:

  • Premium quality Resin Coated Sands
  • Lustrous Carbon Former
  • Alloy & Blended Inoculants for Ferrous Foundries
  • Exothermic & Insulating Sleeves for Ferrous Foundries
  • Anti-veining compound for critical cores in the foundry
  • Shell-Moulded Machined Cast Components for Various Applications
  • Medium range (100-500 Kgs) Machined Cast Components for Non-Auto OEMs

The group has 10 manufacturing units. The backbone of our group is our cohesive, dedicated & skilled workforce of over 400 people. All units in the group are ISO 9001/2015 certified.


About Magna Industries Foundry Division

Magna Industries Foundry Division is an IATF 16949:2016 certified company and a part of Samarth Magna Group. We are a leading manufacturer of medium to high volume, small to medium sized machined Castings in Cast Iron (CI), Ductile Iron (SGI) and Silicon Moly Ductile Iron (SiMo). Our customers include major players in Hydraulic applications, EGR systems, Power Transmission, Lifts & Conveyers and automotive sector. Our team, infrastructure & processes are capable of producing intricate Cast Iron and Ductile Iron Castings with high precision. For meeting the challenges, Magna Foundry Team uses its ability of fast development, its flexible manufacturing approach and supporting infrastructure. To offer a unique advantage of shortening the lead time for our customers as well as end users, Magna Foundry has in-house machining facility which is again designed to cater to a variety of weight, size and volume requirements.

Magna Foundry uses Shell Moulding Process to ensure high dimensional accuracy, excellent surface finish and clean internal passages in all our products. We are equipped with modern facilities like Core Shooters, Moulding Machines, Induction Melting, Spectrometer, Internal shot blasting, Mechanical testing equipment, casting inspection facilities like Endoscopy, Microstructure testing, Hardness testing, Leakage testing and CMM for machined component inspection. We also have reliable local tie-ups for services like Honning, Casting coating, Heat treatment etc.

Magna foundry, through its ability to produce variety of grades (CI, SG, SiMo) with wide weight range and medium to high volumes, shall help you eliminate procurement problems in critical castings, machined components and sub-assemblies; enabling you to meet your commitments with ease and reliability along with assurance of competitive prices.


Our Shell Moulding Foundry Capability

CASTING MATERIAL

All Grades of

Cast Iron

SG Iron (Ductile Iron)

Silicon Moly Ductile Iron (SiMo)




CASTING RANGE

Weight : 1 Kg to 40 Kg

ANNUAL VOLUME

6000 Metric Ton / Year



VALUE ADDTION

Machining

Sub-assembly

Phosphating

Coating

Painting

Plating

Leakage Testing

Heat Treatment

Eco Friendly Infrastructure with Thermal Sand Reclamation

Our Core Ideology

Vision

Magna foundry shall be a preferred supply partner and exporter of sub-assemblies, precision machined components & raw shell moulded castings. To achieve this, Magna follows lean methodology and ensures inclusive growth of all stake holders.

Mission

We manufacture CI, SG, SiMo shell moulded castings, machined components & sub-assemblies in wide weight range and volumes. We are a competent team focusing on rapid development, to deliver critical and dimensionally accurate castings with clean and smooth intricate passages for various applications like Hydraulics, EGR, Power Transmission, Elevators, Conveyers & Brake parts etc.

Core values

1. Customer centric

2. Employee concern

3. Transparency with all stake holders

Our People

Magna Industries (Foundry Division) has vibrant workforce comprising highly qualified professionals and highly skilled and experienced workmen with an average experience of over 2 decades in the foundry and Machining industry. Proud of its track record, the organization has never had to suffer the loss of a single man hour due to labour unrest or other employee related causes. Clearly dedicated to both customers and employees, Magna Industries (Foundry Division) offers its customers a reliable and stable ground to support their business.

Our Strengths

Fast Component Development

Our team has the experience and the proficiency for rapid development of new components with optimum lead time.

Flexible Manufacturing: Weight & Volume

Our system & infrastructure is designed to handle variable sizes, weights and volumes of gray & ductile iron castings. The bandwidth is:
  • Weight range- 1 kg to 40 kg
  • Variety of grades of CI, SGI & SiMo
  • Medium to High volumes

Reduced Lead Time

We have ability to deliver raw as well as machined castings in medium to high volumes within short lead time.

2 Decades of Experience

Magna Foundry has experience of more than two decades in manufacturing of Shell Moulded Intricate Cast Components

Fully Machined Components, Under One Roof

Magna Foundry has in-house machining facility to ensure delivery of fully-machined components and sub-assemblies as per customer’s need.

Delivery: On Time, Every Time

We ensure prompt product delivery while adhering to customer’s specifications and deadlines.

Robust QMS Implementation

Our quality management system adheres to IATF 16949:2016 and hence provides adequate assurance for customer’s quality requirements.

Eco-friendly Infrastructure

To strengthen our ‘zero waste policy’, we have a thermal reclamation plant within the group. Magna Foundry has not disposed even a single kilogram of used shell sand in more than a decade.

Our Leadership

Malhar Bhandurge

A Metallurgical engineering graduate from reputed COEP College of Engineering,Pune in 1985 and postgraduate diploma in Business and Systems management from Mumbai university with specialization in Iron Metallurgy, operations, castings defects diagnosis and marketing. He is on the council body of IIF Kolhapur chapter, CII southern region, Govt Polytechnic college and a member of Indo German chamber of commerce and EEPC,India.

Sunil Battase

He has specialised in Chemical Technology at UDCT Mumbai while pursuing graduation. Along with his core mastery in foundry sand binders and development of resin coated sand, he also adds grace to the management bandwidth of Samarth Group with his administration skills and operational expertise of ISO certification. Many a well-known foundries take his expert council for Process control and improvisation.

Sanjay Karkhanis

A technology graduate from India's premier institute at Kanpur (IIT) in Metallurgy. At Samarth group he oversees Casting defect analysis, foundry processes such as methoding and metal filtration, and development of resin coated sand. By the virtue of analytical thinking and methodical implementation he has been hailed by National Centre for Technical Services (NCTS) as its Member of expert panel. Many a well-known foundries take his expert council for Process control and improvisation.

Sanjay Jahagirdar

A metallurgical engineering graduate from reputed COEP College of Engineering,Pune in 1987 with specialisation in Green sand systems, defects diagnosis and marketing.

Industries We Serve

We manufacture Fully Machined, Intricate Cast Components for applications like

  • Hydraulic Applications
  • Emission Gas Recirculation Systems
  • Power Transmission
  • Lifts and Conveyers
  • Automotive Components

Our Testing Facilities

We are equipped with modern facilities like Core Shooters, Moulding Machines, Induction Melting, Spectrometer, Internal shot blasting, Mechanical testing equipment, casting inspection facilities like Endoscopy, Microstructure testing, Hardness testing, Leakage testing and CMM for machined component inspection.

Awards and Recognition

IATF 16949:2016
ISO 9001:2015

Our Happy Customers

Group Companies